kair.us/ projects/ weller_driver/ gallery/
DIY Weller driver Gallery
I have received many pictures of DIY Weller stations from
people that have built them. I've gathered them here to give some
inspiration, since they show various ingenious ways to make
enclosure, stand, etc. If you want yours here, drop me an email.
Address is at bottom of the page.
Terry's station

Terry Glasgow from UK has built a cool looking enclosure for his
station. He says: 'I used a 50x178x220mm Aluminium Case, for
the front Panel I cut a piece of smoked Perspex to replace the Metal
front and printed Rens 3D front panel and stuck it behind the
Perspex. I also used Aviation Plugs as I have no intention of buying
genuine Weller addons in the future.'

Terry's DIY station on top of a genuine Weller WR2 station.

Front panel seen from inside.
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Gerald's dual station

Weller station by Gerald Molenkamp from Australia. He has done a
dual output station, which allows to use the pen and tweezers at the
same time. The enclosure is from some old Hewlett-Packard equipment,
WMRT holder and handle improvised from random discarded stuff.

Another picture of Gerald's station.
Kevin's station

Kevin Aghaei has built the Weller station in the 0905 enclosure with
3D-printed front and rear panels. For more pictures and very nice
and detailed build description, see his blog.
Rens's station

Rens PA3AXA and his friends have built many Weller stations. Here is
picture of one of his builds. It is using bigger aluminum enclosure
with 3D-printed front panel.
Download the front and back panel files from here: Weller_Case_Large.zip
Note that with 3D-printed front panel, the Weller controller PCB
doesn't have connection to AC earth. I suggest to connect the Weller
driver ground to AC protective earth. This helps to build a safe ESD
environment, and it usually also eliminates noise problems which can
cause flickering on temperature display.

Inside view of the station

A portable battery (Li-Ion) powered Weller soldering station

The tip can also be connected directly to the controller
Manuel's ATMEGA Weller station

Manuel Scholtz from Germany has ported my Weller driver from PIC to
ATMEGA16! Above is picture of his build. Below are Eagle 9.1 design
files, parts list and ATMEGA16 source code available for download.
Unfortunately I can't provide support if you decide to build this
version.
weller_driver_v12_atmega.zip
Eagle 9.1
.sch and .brd
part list.xlsx
Part list
Weller_driver_ATMEGA_Firmware_V1_01.zip
Firmware including source. Updated 30.1.2024 to v1.01, fixes
operation with tweezers.
Bill's station

Bill Watson from United Kingdom was probably one of the first people
to send me a picture of weller station build. He has used the 0905
enclosure with milled front panel.
kair.us/ projects/ weller_driver/ gallery/
page created 7.9.2020
last updated 30.1.2024 webmaster@kair.us